Dr Bob and His Car of Steel
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76030 miles - Dr. Bob 9/99

An intermittent problem becomes chronic!
Back in
April, I asked Grady to look at what I thought was a starting problem with the ignition switch.  It was intermittent, and they couldn't find anything.  Recently, it became more common, and finally I could not start the car. Turning the key caused no noise from the starter! The car remained dormant in the driveway for a week.

At first I thought it was the starter relay, so I swapped the relay with the AC fan 4th speed relay but the problem remained.  (See the picture below: Rob Grady says the relays marked 8 can be swapped.)  I could hear the relay clicking, but still no starter activity. I accused the starter or starter-solenoid, and removed the starter.  The Workshop Manual (Get a Copy!) says you should remove the oil filter first.  It means it!  Well, I needed an oil change anyway.

I cleaned the starter & solenoid with "GUNK Engine Cleaner" and tested the solenoid by connecting the battery directly across it.   The starter gear was thrown, just as it should be!  I then tested the starter by connecting the battery directly to it.  The starter spun, just as it should.   I remounted my (now cleaner) starter and turned my attention to the relay compartment behind the passenger's seat.

Although the starter relay ( S in the figure) was being energized, there was no voltage across the switched contacts. Then I noticed a brown wire from the starter relay was not connected on the other end. This is the ground connection for the starter solenoid! I reconnected it to the "AC/Heater Fan circuit breaker" which is 22 or 23 in the figure. It is the one with the other 3 brown wires on it! Problem solved! I may have just scared the gremlin, or maybe disconnecting and reconnecting every wire connector that had anything to do with the ignition helped. We'll see.

I still need to replace the water hose!

Relay Compartment
From section 3/7/4 of the spare parts catalogue.
Click for a larger view (22 Kbytes). It opens in a new window.

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